MEETING MILL
SPECIFICATIONS
All mills expect good workmanship in log
quality. This is an important issue
because poor bucking, limbing, or excessive defect in
log manufacturing practices results in reduced product recovery. To maximize productivity, mills also require
that logs be manufactured according to their specifications. Mill specifications ultimately determine how
much will be paid for any given log.
Depending on the type(s) of end-products a mill may
produce, some species, sizes, lengths, or defects in a log may be
unacceptable. But even among mills
producing the same type(s) of end-products, there are often differences in what
constitutes a properly manufactured log.
Before a logging job begins, anyone involved in the manufacture of logs
should become familiar with purchaser mill specifications.
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Type of Mill Product |
General Log Type Preferences |
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|
Species Used |
Scaling Lengths |
Scaling Diameters |
|
|
Boards |
WP, PP, LP, S, C |
2-foot multiples |
6-inch plus |
|
Dimension & Boards |
All species |
2-foot multiples |
6-inch plus |
|
Studs |
LP, DF, L, GF, H |
8-foot multiples |
5-inch/6-inch plus |
|
Plywood |
DF, L, GF, H |
8.5-foot multiples |
9-10 to 20-22 |
|
Specialty Veneer |
WP, PP, C |
17, 26, 34 |
Small WP, Large PP & C |
|
Pulp |
All species except C |
1-foot multiples |
3-inch plus |
|
Utility Pole |
LP, C |
35+ (5-foot multiples) |
12-14 dbh trees |
|
Cedar Products |
C |
Various |
15-inch plus |
QUALITY
CONTROL: PREFERRED LOG LENGTHS AND
PROPER TRIM
One of the more common mill specifications contained
within a timber purchase agreement addresses preferred log lengths and proper
trim. The log lengths preferred by a
particular mill will depend on the type of product(s) that they produce. The proper trim allowance on a log ensures
both that effective utilization of the tree has been made, and that the mill
can produce a finished product of a given length.
In general, most mills want and accept logs
manufactured in 2-foot multiples with proper trim allowance. This allows a logger the ability to vary the
log lengths and realize maximum utilization on harvested trees. Preferred log lengths allow a mill to more
efficiently produce their finished product.
The price paid for purchased logs will be predicated to some degree on
the number of preferred length logs.
Never assume that a log length which was acceptable at one mill will
necessarily be acceptable at a different mill.
While most mills accept a variety of similar log lengths, there is no
universal standard always refer to mill specifications. One common example of this occurs with 8-foot
(plus trim) log lengths at some mills, a log of this length is unacceptable and
will be culled for net scale.
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Scaling Length Determination |
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|
Typical Manufactured Log Lengths (with full trim allowance ... these often
may vary by plus or minus 2) |
Scaling Length |
Log Segmenting |
|
|
Butt Segment |
Top Segment |
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|
* 8 6 |
8 |
8 |
|
|
10 6 |
10 |
10 |
|
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12 6 |
12 |
12 |
|
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14 6 |
14 |
14 |
|
|
16 6 |
16 |
16 |
|
|
* 17 6 |
17 |
17 |
|
|
18 6 |
18 |
18 |
|
|
20 6 |
20 |
20 |
|
|
* 21 0 |
21 |
11 |
10 |
|
23 0 |
22 |
12 |
10 |
|
25 0 |
24 |
12 |
12 |
|
27 0 |
26 |
14 |
12 |
|
29 0 |
28 |
14 |
14 |
|
31 0 |
30 |
16 |
14 |
|
33 0 |
32 |
16 |
16 |
|
35 0 |
34 |
18 |
16 |
|
37 0 |
36 |
18 |
18 |
|
39 0 |
38 |
20 |
18 |
|
41 0 |
40 |
20 |
20 |
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* 8 6 and 17 6 and 21 0 log lengths should be cut only when requested by the mill buying the timber. |
When segmenting scaling lengths in excess of twenty feet (20), the longer segment always goes on the butt (or large) end of the log. |
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Occasionally logs are bucked without proper trim
allowance. There are several reasons for
this happening, all of which can and should be quickly corrected. The overall length of a log determines the
gross scaling length, and incorrect trim allowance may result in a defect
deduction to arrive at the net scaling length.
Proper trim allowance is neither too much nor too
little. A log having too much trim
allowance does not effectively utilize all of the
tree. Overtrim
may result in additional gross scale volume, but there is no benefit realized
in finished product length. Quite often,
a scaling deduction is made
to reflect the finished product length that will be
realized. A log having too little trim
allowance is a costly mistake. Undertrim logs result in a finished product length that is
shorter than what was intended.
Depending on log size, length, and mill specifications, a scaling
deduction for this type of avoidable defect can be substantial. A mismanufactured
log length can easily result in a log being culled that would otherwise be an
acceptable log.
|
* Examples of Some Acceptable and Mismanufactured Log Lengths |
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|
Manufactured Log Length |
Short Log Length |
Long Log Length |
Gross Scaling Length |
Net Scaling Length |
|
8 4 |
|
|
8 |
8 |
|
8 3 |
Yes |
|
8 |
CULL |
|
16 4 through 16 8 |
|
|
16 |
16 |
|
16 3 |
Yes |
|
16 |
14 |
|
16 9 |
|
Yes |
17 |
16 |
|
32 10 through 33 2 |
|
|
32 |
32 |
|
32 9 |
Yes |
|
32 |
30 |
|
33 3 |
|
Yes |
33 |
32 |
|
* Assumes contract scaling specifications requiring net scale determination in two-foot multiples, with minimum trim allowance of 4 on single-segment logs and 10 on double-segment logs. |
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GETTING THE
MOST SCALE FROM YOUR LOGS
Increasing the scale of your logs involves
understanding all the aspects involved in converting a standing tree to the
finished products. Knowledge of how
scale is determined, what reduces scale, and what does the mill need, all come
into play in deciding a log manufacturing strategy. Avoiding the mistakes in log manufacturing is
one of the best ways to realize greater scale.
Maximizing scale begins with felling of
the tree. Errors to avoid include high
stumps, stump shots, stump pull, and falling breaks. The higher the stump, the smaller the scaling
diameter will be as you work your way up the tree making log lengths. Stump shots are undesirable log quality
defects. Stump pull and falling breaks
may reduce scale.
Bucking a felled
tree into log lengths results in the real measure of log value. Logs are scaled
as presented, and its length will determine many of the rules applied in
scaling that log. Pitfalls to avoid
include non-preferred lengths, short (or long) trim, small tops, bucking
breaks, bias-cuts, protruding limbs, and excessive defect left in logs.
Being able to identify and understand
how certain defects will affect the scale of a log is a great help in deciding
how to buck a log. Various types of
natural defects occur in any stand of trees.
In manufacturing logs to get the most scale, the strategy is to reduce
or eliminate the defect and, at the same time, make the best use of the
resource available. While a logger may
have little control over natural defects, most man-made defects can be reduced
or eliminated.
Two special types of defects should
always receive a log manufacturers scrutiny.
Most mills will not purchase logs that have char defect, and always,
always, totally eliminate any foreign object defect (most commonly, iron)
from a manufactured log.
Examples
of Some Scaling Defects & Causes
|
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Natural
Defects
|
Man-made
Defects
|
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Disease
|
Trunk, heart, butt, & sap rots
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Falling
|
Stump pull, barber-chair, shattered logs
|
|
Insects |
Bark beetles, carpenter ants, borers |
Skidding |
Track gouges, limbing gouges,
breakage |
|
Stress |
Heart checks, shake rings, massed pitch |
Bucking |
Improper lengths, slabbed ends,
splits |
|
Perils |
Lightning scars, fire, porcupines |
Loading / unloading |
Broken logs, gouges, slabbed
logs |
Ways to reduce or eliminate natural defects depend
on the type, and severity, of the defect identified. Some defects must be
tolerated because they cannot be reduced.
Pitch seams, small to medium size frost cracks, and minor cat-faces
should not be bucked out.
Other kinds of defects can be reduced by varying the
length of a log. An example would be
making shorter lengths to reduce excessive sweep. Bucking a log completely
free of sweep results in poor utilization of the forest product. Properly bucked, the defect is minimized.
|
[On the log shown below, first make a 10-foot butt log and then make the 32-foot preferred-length log] |
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Defects affecting a considerable portion of the
scaling cylinder should be eliminated. Examples
would include severe butt rots or heart rots.
In bucking for this type of defect it is important to remember not to
buck off too much or too little.
Generally, when the length affected by defects would result in the scale
being less than one-third sound, wood should be eliminated.
|
[On the log shown below, buck off the first 4 feet and then make the 16-foot preferred-length log] |
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OTHER LOG
MEASUREMENT METHODS
(wt., cubic, etc.)
Throughout the state of
|
Sample Weight Scale |
A statistical sampling procedure generally applied to larger volume sales. |
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|
Approximate
Weights of Wood (Pounds) Weight |
Although an objective method of measurement, a number of variations exist, such as seasonal changes in weight and fluctuations in pounds/MBF based on differing diameter classes. Some comparisons (reprinted, in part, from VO.ED. # 38, 1974 edition) are listed in the table below.
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Cubic Scale |
A scaling system based on the cubic foot, 12" x 12" x 12". It offers many advantages over board foot diagram rules. Disadvantages include a reluctance to change measurement units and the costs of implementation. |
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Truckload Volume by Cordwood Measurement |
Measures height, width, and length of a load of logs and converts the volume to board feet. It is being used at some locations for pulp logs. |
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Lump-Sum |
Sales based on cruise volume data. |
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|
Westside Scribner Scale |
Based on a 40-foot scaling segment with diameters rounded down to the full inch. Has diameter & length-cut deductions only. |
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|
Pole Measure |
Based on length, diameter, and pole grading standards. |